Highway Construction 120TPH Mobile Asphalt Mixing Plant
Features of ZOOMLINE mobile asphalt mixing plant:
1. Modular design, super convenient fast move, installation
2. Screening, hot aggregate storage, weighing and etc. are all in a
folding frame, implementation of the main building "a car haul"
3. Transport vehicles are less, base of installation without
special treatment
4. Compact design, covering area is less
5. Accurate screening, weighing, forced mixing, finished product of
high quality
6. International first-class control system, with functions of
remote fault detection and maintenance
7. Each integration trailer are designed with "distributed" power
distribution cabinet, all the connecting cable are connected before
delivery, more convenient and safe.
Technical parameter of ZAP-M120 120t/h asphalt mixing plant
| ZAP-M120 Asphalt batch plant |
| Rated capacity | 120T/H | Standard condition |
| Total power | 300kw | Standard configuration |
| Cold aggregate bins | 4 | |
| Rated drying capacity | 120T/H-140t/h | 5% moisture |
| Mixing cycle | 45S | |
| Mixer capacity | 1500kg | |
| vibration screen | Vibrator forced vibrating screen | Four- deck screen |
| Fuel consumption | ≤6.5kg/t finished product | |
| Fuel type | Heavy/ Light oil | Coal burner is optional |
| Control mode | Manual/ Automatic | |
| Finished product temperature | 140-180°C | |
| Aggregate weighting precision | ±0.5% | Dynamic |
| Mineral weighting precision | ±0.5% | Dynamic |
| Bitumen weighting precision | ±0.3% | Dynamic |
| Dust control way | Bag house dust collector | water dust collector is optional |
| Exhaust emission concentration | ≤30mg/Nm3 | |
| Finished product bin | Bottom placed/side placed | Optional |
Main components of ZOOMLINE mobile asphalt mixing plant:
Cold Feed System---Mobile Type
Drying Drum---Mobile Type
Hot Elevator---Mobile Type
Mixing Tower---Mobile Type
Dust Collecting System---Mobile Type
Filler Supplying System---Mobile Type
Control Room (Mobile chassis is an optional)
Bitumen Heating and Supply System (Mobile chassis is optional)
Fuel oil Supplying System (Mobile chassis is optional)
Cold Aggregate Feeding System
The belt feeder adopts frequency conversion speed regulation, wide
speed regulation range and high work efficiency.
Each discharge port has a material shortage alarm device, and if
there is no material or arching, it will alarm automatically.
There is a vibrator on the sand bin to ensure normal operation.
A screen is placed on the top of the cold aggregate hopper to avoid
large material input.
The conveyor belt adopts a jointless round belt, which runs
smoothly and has a long service life.
There is a simple screen to avoid large material input in the input
port of the feeding belt conveyor, ,which can improve thermal
efficiency, and ensure the working reliability of the drying drum,
hot aggregate elevator and vibrating screen.
Legs with support base to ensure adequate stability.
Drying System
Optimized the blade geometry of the dryer to make the drying and
heating process extremely efficient, reduce energy consumption, and
increase the heating efficiency by 30% compared with the
conventional design; due to the high heating efficiency, the
surface temperature of the drum is relatively low, so the cooling
after operation the time is greatly shortened.
Completely insulated and composite aggregate drying drum. The
support roller is driven by the friction of the polymer by the
motor and the gear unit.
Adopt the famous brand Honeywell temperature intelligent control
system.
Using Italian brand high combustion efficiency burners to ensure
low exhaust emissions (such as carbon dioxide, low NO1 & NO2,
sulfur dioxide).
Diesel, heavy oil, natural gas, coal or multi-fuel burners.
Using international standard parts, the maintenance cost is low.
Integrated highly efficient burner on one mobile chassis.
Mixing Tower
Integrated vibrating screen and thermal storage, weighing and
blender in a mobile chassis for easy transport and installation.
Improve vibration and amplitude to optimize the impact on the
available screen.The optimum combination of vibration direction and
screen box inclination ensures screen ratio and screen efficiency.
Use the well-known brand TOLEDO weigh sensor to ensure accurate
weighing and ensure the quality of asphalt mixture.
The mixer is a three-dimensional hybrid design with an array of
long arms, short shaft diameters and bidirectional mixing blades.
The discharge process has been completely redesigned with minimal
discharge time.
The distance between the blade and the bottom of the mixer is also
limited to the optimum minimum.
Bitumen is sprayed from multi-points evenly over aggregate by one
pressurized bitumen pump to achieve full coverage and high mixing
efficiency.
Legs with support base to ensure adequate stability.
Dust Collecting System
Gravity type primary dust collector collects finer dust and saves
consumption.
The discharge of the secondary dust collector in the baghouse is
less than 20mg/Nm3, which is environmentally friendly.
Using the US Dopont NOMEX filter bags, it is resistant to high
temperature and has a long service life. The filter bag can be
replaced easily and without special tools.
Intelligent temperature control system, when the dust temperature
is higher than the set value, the cold air valve turns on the
cooling automatically to avoid the filter bag being damaged by high
temperature.
Using high-pressure pulse cleaning technology, it is beneficial to
reduce bag wear, prolong service life and improve dust removal
performance.
Mobile chassis as optional according to project solution.
Portable bitumen mixing plant installation site:
Company Description:
Henan ZOOMLINE Machinery CO., Ltd is based in Nanyang Longsheng
Industrial Park of Henan, ZOOMLINE Machinery is a professional
manufacturer of asphalt mixing plant,coal burner,oil burner,gas
burner and support equipments that draws on years' experiences and
technology developments.
Our service
1. Strong after-sales service team
We have a professional after-sales service team with advanced
technology wich can provide you timely and reliable guarantee for
all the after-sales service.
Transport----Basic site handle----Equipment
installation-----Equipment debugging----Staff training---Technical
support----Spare parts supply
Provide tracking service to your equipment.
2. Perfect accessories gallery
Machinery accessories gallery: kind of standard components, bears,
reducer, motor, convey belt, axle and other machined part.
Electrical accessories gallery
3. Rapid response
We have kinds of communicate method, we can handle your problem the
first and give you feedback within 24 hours no matter which method
you choose.
