120TPH Batch Type Mobile Drum Asphalt Mixing Plant
Mobility, efficiency, easily transportable mobile/portable batch
asphalt mixing plant
ZAP-M models mobile/portable wheeled batch asphalt mixing plant are
available from 80TPH to 160TPH
• Easily transportable & assembling & disassembling. Saving time
and cost of installation
• Landing legs with support bases to ensure adequate stability
• Low maintenance operation & energy consumption & emission
• Multi-fuel burner
• Fully automatic controls
Technical parameters of ZAP-M mobile asphalt mixing plant:
| Items | ZAP-M80 | ZAP-M100 | ZAP-M120 | ZAP-M160 |
| Plant Capacity | 80t/h | 100t/h | 120t/h | 160t/h |
| Cold Aggregate Feeding System |
| Hopper capacity | 4 x 6.5m3 | 4 x 6.5m3 | 4 x 6.5m3 | 5 x8m3 |
| Belt capacity | 100t/h | 120t/h | 140t/h | 180t/h |
| Drying System |
| Drying drum size | 1500x6600mm | 1500x6600mm | 1800x8000mm | 1900x9000mm |
| Drying capacity | 80-100t/h | 100-120t/h | 120-140t/h | 160-180t/h |
| Burner (oil) | 60-600kg/h | 100-1000kg/h | 100-1000kg/h | 140-1400kg/h |
| Fuel consumption (oil) | 6.5-7kg/t | 6.5-7kg/t | 6.5-7kg/t | 6.5-7kg/t |
| Mixing Tower |
| Screen | 4 layer | 4 layer | 4 layer | 4/5 layer |
| Aggregate weighing | 3x1000kg | 3x1500kg | 3x1500kg | 3x2000kg |
| Bitumen weighing | 3x100kg | 3x200kg | 3x200kg | 3x200kg |
| Filler weighing | 3x100kg | 3x200kg | 3x200kg | 3x200kg |
| Mixer capacity | 1000kg | 1300kg | 1500kg | 2000kg |
| Mixing cycle | 45s | 45s | 45s | 45s |
| Dust Collecting System |
| Bag house filtering | 380m2 | 400m2 | 500m2 | 550m2 |
| Exhaust Fan power | 45kw | 55kw | 2x45kw | 2x55kw |
| Asphalt Temperature | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ |
| Finished Asphalt Silo (Optional) | 30 ton | 30 ton | 30 ton | 60 ton |
| Total Power | -270kw | -300kw | -390kw | -500kw |
*Plant capacity is base on standard working condition.
Cold Aggregate Feeding System
- The belt feeder adopts frequency conversion speed regulation,
wide speed regulation range and high work efficiency.
- Each discharge port has a material shortage alarm device, and if
there is no material or arching, it will alarm automatically.
- There is a vibrator on the sand bin to ensure normal operation.
- A screen is placed on the top of the cold aggregate hopper to
avoid large material input.
- The conveyor belt adopts a jointless round belt, which runs
smoothly and has a long service life.
- There is a simple screen to avoid large material input in the
input port of the feeding belt conveyor, ,which can improve thermal
efficiency, and ensure the working reliability of the drying drum,
hot aggregate elevator and vibrating screen.
- Legs with support base to ensure adequate stability.
Drying System
- Optimized the blade geometry of the dryer to make the drying and
heating process extremely efficient, reduce energy consumption, and
increase the heating efficiency by 30% compared with the
conventional design; due to the high heating efficiency, the
surface temperature of the drum is relatively low, so the cooling
after operation the time is greatly shortened.
- Completely insulated and composite aggregate drying drum. The
support roller is driven by the friction of the polymer by the
motor and the gear unit.
- Adopt the famous brand Honeywell temperature intelligent control
system.
- Using Italian brand high combustion efficiency burners to ensure
low exhaust emissions (such as carbon dioxide, low NO1 & NO2,
sulfur dioxide).
- Diesel, heavy oil, natural gas, coal or multi-fuel burners.
- Using international standard parts, the maintenance cost is low.
- Integrated highly efficient burner on one mobile chassis.
Mixing Tower
- Integrated vibrating screen and thermal storage, weighing and
blender in a mobile chassis for easy transport and installation.
- Improve vibration and amplitude to optimize the impact on the
available screen.The optimum combination of vibration direction and
screen box inclination ensures screen ratio and screen efficiency.
- Use the well-known brand TOLEDO weigh sensor to ensure accurate
weighing and ensure the quality of asphalt mixture.
- The mixer is a three-dimensional hybrid design with an array of
long arms, short shaft diameters and bidirectional mixing blades.
- The discharge process has been completely redesigned with minimal
discharge time.
- The distance between the blade and the bottom of the mixer is
also limited to the optimum minimum.
- Bitumen is sprayed from multi-points evenly over aggregate by one
pressurized bitumen pump to achieve full coverage and high mixing
efficiency.
- Legs with support base to ensure adequate stability.
Dust Collecting System
- Gravity type primary dust collector collects finer dust and saves
consumption.
- The discharge of the secondary dust collector in the baghouse is
less than 20mg/Nm3, which is environmentally friendly.
- Using the US Dopont NOMEX filter bags, it is resistant to high
temperature and has a long service life. The filter bag can be
replaced easily and without special tools.
- Intelligent temperature control system, when the dust temperature
is higher than the set value, the cold air valve turns on the
cooling automatically to avoid the filter bag being damaged by high
temperature.
- Using high-pressure pulse cleaning technology, it is beneficial
to reduce bag wear, prolong service life and improve dust removal
performance.
- Mobile chassis as optional according to project solution.
Control system
- Using Germany SIEMENS electrical components, it can work stably
even under harsh working conditions.
- Using Japan's ORON PLC and touch screen, which has strong data
processing capability, automatic data sheet control, and can store
various operational data in real time.
- All system power switches can be controlled through the control
panel, which is easy to operate and easy to control.
- Multi-language compatibility, the display language can be
selected according to customer preferences.
- The control cabinet is IP55 rated to meet the highest industry
standards in the world.
- Container control room with thermal and acoustic insulation.
- Global remote automatic detection function.
- Mobile chassis as optional according to project solution.
